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571.
Active and passive compliant force control of ultrasonic surface rolling process on a curved surface
Ultrasonic surface rolling process(USRP) is one of the effective mechanical surface enhancement techniques. During the USRP, unstable static force will easily do harm to the surface quality. In order to achieve a higher surface quality on the part with a curved surface, an active and passive compliant USRP system has been developed. The compliant USRP tool can produce the natural obedience deformation along the part surface. Force control based on the fuzzy Proportional-integral-derivative(PID) ... 相似文献
572.
为了提高CFRP零件的加工表面质量和刀具寿命,针对其铣削加工的刀具结构进行了优化。设计了刀具结构参数与CFRP材料铣削加工表面粗糙度、后刀面磨损量之间的正交试验。应用极差分析法分析了刀具结构参数对CFRP材料加工表面粗糙度、后刀面磨损量的影响规律,并应用多元线性回归法建立了刀具结构参数与表面粗糙度、后刀面磨损量之间的数学模型。基于此模型,采用FA萤火虫算法,优化了刀具的结构参数,并进行了实验验证。结果表明:在试验参数范围内,刀具结构参数对于CFRP工件铣削表面粗糙度的影响程度依次为:后角、螺旋角、前角。当刀具的后角、螺旋角和前角增大时,工件的表面粗糙度都呈减小趋势,但减小的快慢程度不同;刀具结构参数对于后刀面磨损影响程度依次为:后角、螺旋角、前角。当刀具后角增大时,后刀面磨损量迅速上升,当螺旋角增大时,后刀面磨损量减小,当刀具的前角增大时,后刀面磨损量先减小后增大。采用FA萤火虫算法优化后的刀具结构对CFRP材料进行铣削实验,实验结果值与建立的模型预测值误差较小,表面粗糙度的误差率为3%,刀具后刀面磨损量的误差率为7.6%。 相似文献
573.
为了研究TC11钛合金铣削加工过程中刀具磨损对加工表面质量的影响规律,设计了刀具磨损与铣削表面粗糙度、表面残余应力的试验。结果表明:TC11钛合金铣削加工过程中的刀具磨损可以分为:初期磨损、正常磨损、剧烈磨损三个阶段。当刀具处于"初期磨损"时,TC11铣削表面粗糙度随切削时间逐渐减小,铣削表面残余应力也呈减小趋势;当刀具处于"正常磨损"阶段时,铣削表面粗糙度和铣削表面残余应力都呈增加趋势,但增加的速度平稳;当刀具进入"剧烈磨损"阶段时,铣削表面粗糙度迅速增大,表面残余应力也较前两个阶段显著增加。另外,试验过程中的TC11铣削表面残余应力均表现为压应力。 相似文献
574.
《中国航空学报》2023,36(3):471-481
The thread rolling process has been widely applied to manufacture high-performance thread parts. In this process, the evolutions of surface and subsurface are frequently introduced, which affect the working performance of manufactured parts. In this study, an axial-infeed thread rolling process (ATRP) is employed, and the macro-meso surface characteristics under different lubrications and operating conditions are investigated. Moreover, the distributions of microstructure and hardness on the subsurface of formed tooth are analyzed in detail, along with the study of stress state and yield strength change. It is found that the MoS2 grease is more effective in reducing the surface roughness and defects than the lubrication oil and water-base graphite during the ATRP process. Increasing rolling speed improves the quality of surface morphology and can reduce the surface roughness. On the subsurface of bottom and flank, intensive shear stress occurs in a narrow region, resulting in the elongation and refinement of the grains and increasing the low angle grain boundary fraction. Based on the grain size and plastic strain, the yield strength is predicted. The maximum yield strength and hardness on the bottom of formed tooth are improved by 41.2% and 39.4%, respectively. 相似文献
575.
576.
Xingying ZHOU Henan LIU Tianyu YU Ruiyang GUO Guangzhou WANG Yazhou SUN Mingjun CHEN 《中国航空学报》2023,36(7):194-212
High-precision turning(HPT) is a main processing method for manufacturing rotary high-precision components, especially for metallic parts. However, the generated vibration between tool tip and workpiece during turning may seriously deteriorate the surface integrity. Therefore,exploring the effect of vibration on turning surface morphology and quality of copper parts using3D surface topography regeneration model is crucial for predicting HPT performance. This developed model can update the machin... 相似文献
577.
《中国航空学报》2022,35(10):412-429
To explore the evolution mechanism of multistage machining processes and torsional fatigue behaviour based on strain energy for the first time and provide process optimization of axis parts of low alloy steel for service performance, four multistage machining processes were applied to the 45CrNiMoVA steel, including the Rough Turning process (RT), RT+ the Finish Turning process (FRT), FRT+ the Grinding process (GFRT) and RT+ the Finish Turning process on dry cutting condition (FRT0). The result showed that the FRT process’s average low-cycle torsional fatigue life increased by 50% when it evolved from the RT process. The lower surface roughness of Ra 1.3 μm caused the total strain energy to increase by 163.8 Pa mm/mm instead of the unchanged strain energy density, and the crack feature evolved from some specific bulges to flat shear plane characteristics. When the GFRT process evolved from the FRT process, its average fatigue life increased by 1.45 times, compared with the RT process. Plastic strain amplitude decreased by 21%, and the strain energy density decreased by 4% due to more considerable compressive residual stress (?249 MPa). Plastic deformation layer depth had a consistent tendency with surface roughness. In this paper, surface integrity evolutions on cyclic characteristics and fatigue behaviour have also been explained. A fatigue life prediction model based on the energy method for machined surface integrity is proposed. 相似文献
578.
为提高铣削7475铝合金表面粗糙度( )的预测准确性和便捷性,本文基于天鹰优化器算法(AO)对最小二乘向量机(LSSVM)进行优化,以4个铣削参数作为输入值, 作为输出值构建铣削铝合金 预测模型,通过与粒子群(PSO)优化最小二乘支持向量机(LSSVM)和LSSVM 两种算法进行对比,采用灰色关联对铣削参数与表面粗糙度之间的相关性进行分析并通过GUI界面搭建 预测系统。结果表明:基于AO-LSSVM的 预测模型的预测误差为4.287 6%,拟合优度达到0.938 64,优于其他算法;每齿进给量与 的相关性最大,灰色关联度值为0.764;通过GUI预测应用系统能实现高效、便捷、准确地预测 值。 相似文献
579.
《中国航空学报》2023,36(5):239-249
The velocity slip and temperature jump for a two-dimensional rough plate under hypersonic conditions were analyzed using the Direct Simulation Monte Carlo (DSMC) method. Surface roughness was explicitly modeled by introducing various structures on the flat plate. The influences of relative roughness height, which involves the roughness height, roughness spacing, incoming velocity, and the degree of rarefaction, were analyzed and discussed. It is found that with the increase of the relative roughness height, the jump temperature increases, while the slip velocity decreases gradually. The effects of surface roughness on the slip coefficients can be attributed to the change of accommodation coefficients. A new slip model for rough surfaces was established in this paper, which accounts for the coupling effects of gas rarefaction and surface roughness, without the effort to model the surface roughness explicitly. The nitrogen flows in the microchannel, and flows over a blunt cone and an axisymmetric bi-conic body, were simulated under the modified and conventional slip boundary conditions, respectively. The numerical solutions were validated with experimental data. It can be safely concluded that compared with the traditional first-order slip boundary conditions, the modified slip model improves the accuracy of macroscopic properties, especially the heat transfer coefficient. 相似文献
580.